A patented passive cooling system for computer processors that’s undergoing optimisation at The University of Alabama in Huntsville (UAH) could save U.S. consumers more than €5.6 billion per year in energy costs associated with running their computer cooling fans.

The system uses convection to circulate 3M’s Fluorinert FC-72 liquid through channels in a computer’s processor and then into a heat sink that serves as an external radiator.Its adoption could save computer manufacturers €480 million annually in manufacturing material costs by eliminating fans and associated wiring. Energy and materials savings are based on a future in which 300 million machines are in use in the U.S.

There is an added global benefit to the reduction in electricity consumption, says Dr James E. Smith Jr., a UAH chemical engineering professor who is working with graduate students to optimise the system. “If you can do this for the world, we can save a whole lot of pollution globally. Think of what could be done in China alone,” he said.

Fluorinert FC-72, the 3M brand name for an electronic cooling liquid and electrical insulator, is a colourless, odourless, biologically inert and chemically stable dielectric liquid that is non-flammable and has a boiling point at 56 degree Celsius. In the passive system’s convection cycle, heat from the computer processor vapourises liquid FC-72. The light vapour moves to a heat exchanger, releases its heat into the environment and condenses into a heavier liquid, then moves to a holding tank, from which the liquid travels to the processor once again to complete the cycle.

For his chemical engineering master’s thesis, student Cuong Nguyen compared the passive cooling system with traditional solid-state passive cooling and traditional fan cooling in computers running for up to 12 hours under no load and heavy load conditions. The system was tested using modified Intel Pentium 4 and Core i3 processors.

“Our system can absolutely work, and it can work for 12 hours in a stable condition,” said Nguyen. His thesis experiments found that a near steady state 56-degree Celsius processor operating temperature was achieved using the system. The acceptable range of processor operating temperature is 50-90 degrees Celsius.

“When we remove the cooling fan, it saves material costs, but it also eliminates the noise, vibration and dust contamination of fan cooling,” said Nguyen. “When you remove the dust, you remove the chance that it can build up. Build-up of dust can destroy the electronic components.”

Optimised liquid passive cooling has a range of potential applications beyond home and business computers. The system could prove useful in temperature stabilisation of electronic guidance and propulsion controls in outer space, as well as finding application in efficient 21st century power delivery systems here on Earth.

“When you look at the power transistors required for the smart grid, for example, this system could have application there, and there are other applications in that area, too,” says Dr. Smith. “Wherever you want to make high power in a small area, that is a potential application,” he concluded.

Anh Tuan